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Pleasant Valley Homes owns and operates one large, state-of-the-art manufacturing facility in rural central Pennsylvania. The nearly 175 skilled craftsmen and craftswomen work in a safe, climate-controlled environment that ensures the highest quality of construction available in the modular housing industry. Our 140,000 sq. ft. facility houses 21 construction bays, 5 jig tables, ten 2-3 ton cranes, automated systems, and many other features that give Pleasant Valley's construction team incredible levels of efficiency. Our ability to purchase bulk quantities of building materials allows us to pass the savings onto you, the customer. These quality materials are stored in the temperate environment of our facility, keeping them out of the elements. This provides yet another quality and cost advantage over traditional site-built homes. |
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| Homes shown moving up our effecient, worker-friendly production line |
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High ceilings, excellent lighting, and clean surroundings add to level of quality |
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Automated scaffold bridges allow team members to work safely and efficiently |
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| BULK MATERIALS |
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| Bulk material purchases allow Pleasant Valley to obtain a higher value... |
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...Which then gets passed on to you... another advantage over site-built homes |
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All materials are stored inside in a climate-controlled area, out of the elements |
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| FLOOR CONSTRUCTION |
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Floors are built on a flat jig... 2 x 10 or webbed 2 x 10 joists spaced 16" O.C. |
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Webbed floor joists (Full House Pkg) are shown with HVAC nearly completed |
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A finished floor awaits walls to be craned into place according to blue prints |
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| WALLS & PARTITIONS |
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Walls are pre-built and craned onto floor system...electrical wiring begins |
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Sidewalls are built and set into place, while bath units and stairs are installed |
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The walls receive final bracing before roof is set; electrical rough-in nearly complete |
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| ROOF CONSTRUCTION |
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The 100 lb. groud snow load roof begins on a flat, stable jig surface |
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Roof moves to one of two spray tunnels for lighting rough-in and ceiling drywall |
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The roof is craned onto the home... Most roofs have hinged trusses |
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| EXTERIOR FINISH |
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Exterior work begins with 7/16" OSB around exterior walls of home |
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A vapor/air barrier is installed standard on every Pleasant Valley home |
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The exterior near completion... opening for "open dormer" is shown over door |
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| DRYWALL FINISH |
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Three coats of spackle are applied on every home, ensuring seamless finish |
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The walls are sanded twice and then primered; Antique White paint opt. |
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With drywall complete, interior doors and trim begin to be installed |
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| CABINETRY FABRICATION |
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Our own in-house cabinetry shop builds cabinets for every Pleasant Valley home |
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Five different cabinetry finishes are available; solid-surface countertops opt. |
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Standard laminate countertops are fabricated based on precise blue prints |
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| TRANSPORT CARRIER STATION |
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In the final stages of construction, each modular is placed on a transport carrier |
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The home is lifted up by hydraulic lifts while the carrier is placed under home |
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The home is then lowered... it is now sitting solely on the carrier |
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| FINAL FINISH & INSPECTIONS |
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Final interior finish is completed, as well as bracing for transportation |
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"Ship loose" items are placed into home for set up on the home site |
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Completed modules await transportation to final destination |
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